Insulating Pads

Deep Material's Insulating Pads offer superior thermal and electrical insulation for critical electronic applications. Designed to withstand high temperatures and provide excellent dielectric properties, these pads are ideal for various industries, from consumer electronics to automotive.

Applications

Tips for Using Insulating Pads

Product Specifications

Property TIP-1000 TIP-1600 TIP-3500 PCM 2500-PI Testing Method
Color Gray Pink/Gray White Gray Visual
Hardness (Shore A) 80 80 80 / ASTM D2240
Thickness (mm) 0.229 0.203 0.25 0.127/0.205/0.254 -
Elongation at Break (%) 2.5 2.5 2.5 40 ASTM D412
Tensile Strength (psi/MPa) 1300/9 2880/20 2880/20 7000/50 ASTM D412
Continuous Use Temp (℃) -60 to 180 -60 to 180 -60 to 200 -40 to 130 -
Phase Change Temperature (℃) / / / 50 DSC
Reinforcement Carrier Fiberglass Fiberglass Fiberglass PI Film -
Electrical Parameters
Dielectric Constant (1000Hz) 6 6 6 4.5 ASTM D150
Dielectric Breakdown Voltage (Vac) 5000 5000 5000 5000 ASTM D149
Volume Resistivity (ohm-meter) 1010 1010 1010 1010 ASTM D257
Flammability Rating V-0 V-0 V-0 V-0 UL94
Thermal Performance
Thermal Conductivity (W/m·K) 1.0 1.6 3.5 2.5 ASTM D5470
Thermal Impedance (°C-in²/W @ 50 psi) 1.10 0.62 0.33 0.15/0.17/0.18 ASTM D5470

Download Product Data Sheet

Detailed Product Explanations and Applications


TIP-1000

TIP-1000 is a versatile thermal insulation pad with a thermal conductivity of 1.0 W/m·K. Reinforced with fiberglass, it is ideal for applications where electrical isolation and moderate heat dissipation are required.

Applications

  • Power Supply Units
  • Consumer Electronics
  • Automotive Control Systems
  • Networking Devices

Tips for Using TIP-1000

  • Ensure the pad is securely placed for optimal electrical insulation and thermal performance.
  • Use in applications requiring moderate heat dissipation with fiberglass reinforcement.

TIP-1600

TIP-1600 features higher thermal conductivity at 1.6 W/m·K, making it suitable for applications requiring better heat dissipation. Its fiberglass reinforcement ensures mechanical durability and stability in high-performance environments.

Applications

  • LED Modules
  • Networking Equipment
  • Industrial Systems
  • High-performance Electronics

Tips for Using TIP-1600

  • Use in applications where improved thermal conductivity is necessary without sacrificing electrical insulation.
  • Ensure the pad maintains contact with heat-generating components for maximum efficiency.

TIP-3500

TIP-3500 is a high-performance pad with thermal conductivity of 3.5 W/m·K, making it ideal for applications requiring superior heat dissipation. It is reinforced with fiberglass to ensure stability in challenging environments.

Applications

  • High-end Electronics
  • Power Modules
  • Automotive Systems
  • Heat-sensitive Components

Tips for Using TIP-3500

  • Use TIP-3500 in applications that demand high thermal performance for superior heat management.
  • Ensure maximum surface contact for optimal thermal conductivity.

PCM 2500-PI

PCM 2500-PI is a phase-change material with a thermal conductivity of 2.5 W/m·K. It softens at 50°C to enhance thermal contact between surfaces, making it highly effective for managing heat in demanding applications.

Applications

  • Data Centers
  • Heat-sensitive Electronics
  • Automotive Power Systems
  • Thermal Interface Applications

Tips for Using PCM 2500-PI

  • Ideal for phase-change applications where heat management is critical.
  • Ensure that the material reaches phase-change temperature for optimal performance.